Explore our certified range of high-durability platform trolleys, modular stacking systems, and precision garage corner racks engineered for heavy industrial deployment.
Established in 2015, Ningbo Xinyi Metal Products Co., Ltd. is a leading manufacturer specializing in heavy-duty industrial storage racks, pallet racking systems, and customized warehouse material handling solutions. Spanning a state-of-the-art production facility of 38,000 square meters, we deliver high-performance racking products to global logistical hubs, distributors, and enterprise facilities.
With 11 years of deep industry expertise and 8 years of dedicated international trade experience, our annual export revenue has reached over $28 million USD. Our footprint spans major global markets, including North America, Western Europe, Southeast Asia, and the Middle East, serving diverse client segments such as third-party logistics (3PL) providers, e-commerce fulfillment centers, industrial distributors, and large-scale retail chains.
Production Facility
Annual Exports
QC Specialists
R&D Engineers
Driven by strong research and development capabilities, our engineering center hosts 28 experienced R&D engineers who specialize in custom structural design, seismic analysis, and automated storage and retrieval systems (AS/RS). Last year alone, our R&D team successfully launched 185 new products and customized configurations to meet evolving market demands, backed by a robust supply chain network of over 850 trusted partners providing premium steel materials.
How structural integrity, CE compliance, and high-precision racking engineering form the bedrock of next-generation intralogistics.
The global landscape of industrial warehousing is undergoing a massive transformation driven by rapid e-commerce expansion, rising land prices, and systemic labor shortages. Modern supply chain operations can no longer rely solely on manual forklift handling and low-density static racking. Automated Storage and Retrieval Systems (AS/RS) represent the technological vanguard, offering unprecedented space utilization, dynamic inventory tracking, and near-zero error rates.
In high-density industrial corridors, land acquisition costs make horizontal warehouse expansion economically unfeasible. Organizations are looking upward, designing vertical distribution centers that exceed heights of 30 to 45 meters. In these soaring structures, manual operations are impossible, making highly engineered ASRS configurations—such as unit-load stacker cranes, multi-shuttle systems, and vertical lift modules (VLMs)—the default industry standard.
A key mistake many logisticians make is viewing AS/RS racking as standard pallet racking with automation bolted on. In reality, the mechanical tolerances required for automated stacker cranes or shuttle systems are multiple orders of magnitude tighter than those for manual forklift warehouses. Under manual operations, a rack deflection of 10-15mm might be acceptable; in a high-speed shuttle system running at 4 meters per second, a 2mm alignment deviation can cause a catastrophic system halt or collision.
Our structural designs undergo rigorous FEA (Finite Element Analysis) to evaluate seismic load resistance, wind loads for clad-rack buildings, dynamic stress from acceleration/deceleration of cranes, and floor slab settlement differentials. Using high-tensile steel and cold-formed structural profiles, we design rack systems that remain perfectly plumb under full load limits, ensuring safe crane clearances and smooth automated operation.
Operating a high-speed, automated warehouse introduces complex safety considerations. The Machinery Directive (2006/42/EC) and regional safety standards mandate strict compliance for all automated hardware and structural rack interfaces. As a certified manufacturer, our structural steel products and custom modular frames carry complete CE certification, validating that our designs adhere to European standard EN 15512 (Steel static storage systems - Adjustable pallet racking systems - Principles for structural design) and FEM 10.2.02 standards.
Quality and structural integrity are at the core of our manufacturing processes. Supported by a rigorous Quality Assurance team of 45 certified inspection professionals, we enforce strict full-process quality control. Our quality testing methods integrate ultrasonic weld inspection, raw material tensile testing, load-capacity deflection testing, and salt-spray corrosion resistance evaluation to guarantee long-term durability and safety compliance.
From micro-fulfillment centers to ultra-high-density cold storage hubs, we design engineered structures built for long-term operational resilience.
Designed for heavy palletized goods up to 1,500kg. Our high-tolerance structural profiles integrate seamlessly with double-deep stacker cranes for maximum volumetric efficiency in high-bay setups.
Engineered for high-throughput tote and carton handling. Ideal for e-commerce, pharmaceutical distribution, and micro-fulfillment centers operating at rapid cycle times.
The rack system itself forms the structural framework of the warehouse building, supporting the roof and side panels. A highly cost-effective and structurally optimized solution for large-scale logistics operations.
Maintaining micro-tolerances through advanced CNC bending, automated robot welding, and eco-friendly electrostatic powder-coating lines.
How the integration of IoT, AI, and green logistics is redefining warehouse storage efficiency.
The next iteration of automated warehousing introduces sensor-equipped racking structures. By integrating load-cell sensors, strain gauges, and ambient temperature detectors directly into critical structural joints, operators can monitor rack health in real-time. This structural health monitoring (SHM) technology alerts facilities to localized overload conditions or structural deformation before failures occur, reducing maintenance downtime and increasing safety margins.
Cold storage warehouses incur massive energy overheads. High-density shuttle systems and AS/RS configurations operating in sub-zero environments reduce the physical footprint that needs refrigeration. We use specialized low-temperature carbon steels that maintain impact toughness and resist brittle fractures at temperatures down to -30°C. Coupled with thermal barrier design, our racks prevent thermal bridging, contributing to energy savings of up to 40% in automated cold storages.
In accordance with global net-zero mandates, modern procurement departments assess the lifecycle environmental impact of racking hardware. Ningbo Xinyi is actively optimizing material selection, utilizing recycled structural steel, and implementing eco-friendly, zero-VOC electrostatic powder-coating lines. Our high-durability coatings offer superior salt-spray corrosion resistance while minimizing environmental impact throughout the manufacturing process.
Key technical answers regarding structural tolerances, safety standards, and project customization.
Unlike standard manual pallet racking, ASRS systems demand micro-tolerances. Standard installation verticality must align within H/1000 or better (where H represents overall frame height), and beam deflection limits are generally restricted to L/300 or a maximum of 10mm, complying strictly with FEM 10.2.02 and EN 15512 specifications.
Our design process utilizes finite element analysis (FEA) software to simulate maximum load capacity, wind pressure, and seismic activities. Additionally, our QA team of 45 certified professionals conducts destructive tensile testing and deflection testing of raw materials in our physical labs to confirm load thresholds before volume production.
We offer heavy-duty galvanized surface treatments, specialized electrostatic powder coatings, and hot-dip galvanizing options. We test paint film adhesion and run continuous salt-spray corrosion chamber tests to ensure durability against aggressive chemical cleaning or high-humidity environments.
Yes. Backed by our engineering center hosting 28 R&D experts, we customize beam spacing, load profiles, upright depth, color palettes, and base plate assemblies. Last year alone, our engineering team delivered 185 unique configurations tailored to local code requirements and distinct handling machinery configurations.
Premium manual handling systems, adjustable stacking racks, and high-capacity storage shelves designed to complement modern automated warehouse operations.
Xinyi Racking
