Engineered for extreme loading capacities, stability, and seamless warehouse flow.
In modern supply chains, warehouse layout efficiency and heavy load racking stability are critical. As global logistics centers scale up and load requirements increase, standardized shelving systems are no longer sufficient. Enterprise procurement managers now need heavy-duty structural engineering, flexible OEM/ODM capabilities, and resilient manufacturing processes.
Ningbo Xinyi Metal Products Co., Ltd., established in 2015, is an industry leader in manufacturing heavy-duty industrial storage racks, pallet racking systems, and customized warehouse material handling solutions. Spanning a state-of-the-art production facility of 38,000 square meters, we deliver high-performance racking products to global logistical hubs, distributors, and enterprise facilities.
"With 11 years of deep industry expertise and 8 years of dedicated international trade experience, our annual export revenue has reached over $28 million USD. Our footprint spans major global markets, including North America, Western Europe, Southeast Asia, and the Middle East, serving diverse client segments such as third-party logistics (3PL) providers, e-commerce fulfillment centers, industrial distributors, and large-scale retail chains."
To ensure stability under extreme static and dynamic loads, our production process relies on advanced materials, automation, and strict quality control. From cold-rolled steel coils to automated powder coating lines, every stage of our supply chain is optimized for structural integrity and cost-efficiency.
Procuring heavy load racking systems requires balancing safety, cost, and logistics optimization. Industrial racks must support thousands of kilograms per level under dynamic loading, forklift impacts, and potential seismic stresses. Standardized racking off the shelf often fails to meet local building codes, unique warehouse shapes, and integration requirements for automated storage systems.
Procurement professionals face several key challenges when sourcing internationally:
Ningbo Xinyi addresses these challenges through dedicated engineering support, transparent raw material verification, and packaging systems optimized for international shipping.
Our manufacturing operations combine high capacity, precision tooling, and scalable production. By utilizing automated roll-forming and robotic welding systems, we minimize human error and ensure consistent weld penetration and dimensional tolerances.
Quality and structural integrity are central to our production. Supported by a Quality Assurance team of 45 certified inspection professionals, we enforce full-process quality control. Testing integrates ultrasonic weld inspection, raw material tensile testing, load-capacity deflection testing, and salt-spray corrosion resistance evaluation to verify durability and safety compliance.
The visual evidence below details the production workflow inside our 38,000-square-meter facility:
These steps provide structural consistency across all components. High-precision forming lines maintain accurate profile dimensions, while automated spraying lines apply uniform powder coatings. This protective layer ensures corrosion resistance, which is essential for cold storage environments and humid shipping transits.
Industrial storage structures must be designed with safety margins that account for dynamic loads and impact forces. Our engineering center employs 28 experienced R&D engineers who specialize in custom structural design, seismic analysis, and automated storage and retrieval systems (AS/RS). Last year, our team introduced 185 new customized configurations.
We base our structural designs on key performance parameters:
As logistics facilities shift toward automated automation, traditional racking is transitioning into integrated structural frameworks for Smart Warehousing:
Heavy load racking configuration requirements vary by industry vertical. Different storage environments demand specific design responses:
High-throughput environments require configurations that maximize SKU density while allowing immediate accessibility. Selective racking and double-deep configurations are often paired with robust aisle protectors to handle constant forklift traffic.
Cold storage carries high operational costs, making space optimization critical. We design drive-in and shuttle racking systems that maximize storage density. Additionally, we use steel alloys engineered to resist low-temperature embrittlement down to -30°C.
Manufacturing hubs store heavy dies, steel coils, and raw material packs that require load capacities exceeding 4,000kg per shelf level. These environments utilize heavy-duty structural steel shapes with reinforced base plates and anchors to distribute heavy loads safely to the building floor slab.
For heavy-duty structural racking, compliance with local building codes is a fundamental safety requirement. Ningbo Xinyi designs and tests its products to meet major international standards:
We trace all steel raw materials back to their original mill certificates, documenting yield strengths and chemical compositions to verify compliance with design requirements.
Common questions regarding custom industrial racking design, manufacturing lead times, and structural safety:
Industrial platforms, trolleys, and corrosion-resistant racking solutions.
Xinyi Racking