Premium industrial products engineered for structural stability, logistical performance, and custom applications.
Maximizing structural space utilization, load-bearing capacities, and manufacturing excellence globally.
Established in 2015, Ningbo Xinyi Metal Products Co., Ltd. is a leading manufacturer specializing in heavy-duty industrial storage racks, pallet racking systems, and customized warehouse material handling solutions. Spanning a state-of-the-art production facility of 38,000 square meters, we deliver high-performance racking products to global logistical hubs, distributors, and enterprise facilities.
With 11 years of deep industry expertise and 8 years of dedicated international trade experience, our annual export revenue has reached over $28 million USD. Our footprint spans major global markets, including North America, Western Europe, Southeast Asia, and the Middle East, serving diverse client segments such as third-party logistics (3PL) providers, e-commerce fulfillment centers, industrial distributors, and large-scale retail chains.
Quality and structural integrity are at the core of our manufacturing processes. Supported by a rigorous Quality Assurance team of 45 certified inspection professionals, we enforce strict full-process quality control. Our quality testing methods integrate ultrasonic weld inspection, raw material tensile testing, load-capacity deflection testing, and salt-spray corrosion resistance evaluation to guarantee long-term durability and safety compliance.
Addressing commercial real estate constraints through high-density vertical expansion.
Global supply chains are experiencing unprecedented cost pressures due to rising commercial real estate rates and shifting patterns in e-commerce fulfillment. Warehouse operators can no longer afford to expand horizontally when land acquisition costs are at historic highs. Industrial steel mezzanine systems represent the most efficient structural solution to double or triple usable floor space without undergoing expensive facility construction or relocations.
Unlike standard modular storage shelves, an industrial structural steel mezzanine system functions as an integrated elevated platform, engineered to support multi-level operations, heavy equipment, office installations, and automated materials handling lines. For high-throughput fulfillment centers, custom-designed OEM mezzanine systems are configured as part of a larger hybrid automation infrastructure, aligning perfectly with automated guided vehicle (AGV) patterns, vertical lifters, and continuous conveyor belts.
Built using hot-rolled wide-flange steel columns, ASTM beams, and heavy-duty steel channels. Best suited for high load-capacity limits (up to 1500 kg/m² or more) and wide columns spans.
Constructed with cold-formed light-gauge steel joists. These lightweight, cost-effective configurations offer high flexibility for shelving supports and multi-tier catwalk implementations.
Uses underlying heavy pallet racking frames as the primary structural pillars, maximizing multi-tier storage density below while providing an open-span work area on top.
How our 28 R&D engineers transform unique layout demands into structural steel solutions.
Driven by strong research and development capabilities, our engineering center hosts 28 experienced R&D engineers who specialize in custom structural design, seismic analysis, and automated storage and retrieval systems (AS/RS). We offer extensive OEM/ODM customization options, including custom load capacities, dimensions, powder-coating finishes, and modular accessory integrations. Last year alone, our R&D team successfully launched 185 new products and customized configurations to meet evolving market demands.
Every custom OEM mezzanine design undergoes intensive simulation stress-testing using Finite Element Analysis (FEA) software. We calculate mechanical deflections under dynamic load shifts, forklift acceleration stresses, and seismic load distributions. By choosing the optimal balance of beam thickness and steel grade, we ensure the structural safety of the mezzanine platform while maintaining competitive product costs.
We provide a comprehensive selection of floor decking materials to match the exact requirements of your industrial application. The choice of decking depends on localized work environments, fire protection requirements, load distribution, and material handling systems:
| Decking Substrate | Standard Load Capacity | Fire Suppression Efficiency | Best For |
|---|---|---|---|
| B-Decking with Plywood/ResinDex | 300 - 800 kg/m² | Medium (Requires sprinklers underneath) | Manual pick zones, office conversions, retail storage |
| Welded Bar Grating (Electro-Forged) | 500 - 1500 kg/m² | High (Allows light and sprinkler water through) | Chemical storage, heavy manufacturing, engine parts |
| Heavy-Gauge Solid Steel Plate | 1000 - 2000 kg/m² | Low (Complete physical partition) | High-capacity storage, AGV transport pathways |
| Perforated Steel Floor Panels | 500 - 1200 kg/m² | High (Engineered for airflow) | Server rooms, cold-storage, clean rooms |
Our 38,000㎡ production facility utilizes automated precision lines to ensure ISO9001 compliance.
Ningbo Xinyi Metal Products Co., Ltd. manages a reliable supply chain network of over 850 trusted partners providing premium steel materials, eco-friendly surface coatings, and specialized hardware components. Below is an inside look at our manufacturing workflow, translating structural raw materials into certified logistics platforms.
Meeting localized industrial building codes and load certification demands across key economic regions.
Operating a mezzanine system safely requires compliance with localized structural and building code frameworks. Ningbo Xinyi manufactures platforms designed to pass rigorous structural inspections worldwide. We evaluate local load limits, seismic parameters, fire safety, and guardrail requirements to tailor your custom solution.
In the United States and Canada, mezzanine platforms must adhere strictly to the International Building Code (IBC) and local OSHA guidelines. All load calculations align with the American Institute of Steel Construction (AISC) specifications. Furthermore, our rack-supported structural mezzanines satisfy the Rack Manufacturers Institute (RMI) standard ANSI MH16.1. Standard industrial stairways require 36-inch minimum clear widths, with safety gates and kickplates mounted to prevent fallen objects.
For European logistics sites, the structural steel fabrication process must conform with EN 1090-1 and EN 1090-2, carrying the mandatory CE marking. Main structures are calculated according to Eurocode 3 (Design of steel structures - EN 1993). Our powder-coating systems use non-toxic, eco-friendly surface coatings that meet REACH and EU environmental requirements.
Mezzanines deployed in Australia and New Zealand are built to withstand localized seismic movement, following AS/NZS 1170 structural design actions and the AS 4084-2012 steel storage racking standard. We implement customized bracing designs for sites in seismically active geographic zones (such as dynamic structural requirements for parts of New Zealand and California).
Merging traditional structural steel frames with warehouse automation and digital intelligence.
As logistics technology transitions towards automation, mezzanine systems are evolving from static platforms into smart, dynamic staging areas. At Ningbo Xinyi, we are updating our custom solutions to integrate directly with modern digital warehousing platforms:
Automated Mobile Robots (AMRs) require ultra-smooth decking surfaces and precise joints to navigate safely. We supply specialty high-wear surface laminates and custom steel floor plates designed to handle the localized tire friction and high payload stresses of rolling robots.
Our futuristic R&D direction includes embedding wireless strain sensors at critical beam-to-column connections. These IoT devices monitor structural loading patterns, giving operations teams real-time structural health diagnostics via visual dashboards.
Working alongside our raw steel supply chain, we are introducing low-carbon steel components and ultra-low VOC electrostatic powder coatings. This reduces the carbon footprint of our global logistics projects and helps companies meet corporate carbon-neutral goals.
Expert technical answers regarding design, configuration, permits, and global installation.
Expand your operations with heavy-duty storage racks, shopping carts, and logistics platform trolleys.
Xinyi Racking
