Explore our versatile catalog of heavy-duty storage shelves, warehouse platform systems, and customizable material handling configurations designed to complement high-density shuttle facilities.
Established in 2015, Ningbo Xinyi Metal Products Co., Ltd. is a leading manufacturer specializing in heavy-duty industrial storage racks, pallet racking systems, and customized warehouse material handling solutions. Spanning a state-of-the-art production facility of 38,000 square meters, we deliver high-performance racking products to global logistical hubs, distributors, and enterprise facilities.
With 11 years of deep industry expertise and 8 years of dedicated international trade experience, our annual export revenue has reached over $28 million USD. Our footprint spans major global markets, including North America, Western Europe, Southeast Asia, and the Middle East, serving diverse client segments such as third-party logistics (3PL) providers, e-commerce fulfillment centers, industrial distributors, and large-scale retail chains.
Quality and structural integrity are at the core of our manufacturing processes. Supported by a rigorous Quality Assurance team of 45 certified inspection professionals, we enforce strict full-process quality control. Our quality testing methods integrate ultrasonic weld inspection, raw material tensile testing, load-capacity deflection testing, and salt-spray corrosion resistance evaluation to guarantee long-term durability and safety compliance.
Modern supply chains demand optimized square footage, fast cycle times, and minimal structural damage. The Radio Shuttle Storage System represents a milestone evolution in high-density pallet storage technology. Acting as a semi-automated alternative to traditional Drive-In or Push-Back racking, the system utilizes an intelligent, remote-controlled shuttle car that travels within designated guide rails inside the rack channels to deposit and retrieve pallets.
Increases storage density by up to 80% compared to standard selective racking by eliminating forklift access aisles between bays.
Seamlessly transitions between FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) storage architectures to match inventory flows.
Since forklift trucks do not enter the racking lanes, structural collisions are virtually eliminated, reducing maintenance overhead.
For global procurement executives, partnering directly with a Custom OEM Radio Shuttle Storage Factory ensures that structural tolerances, guide-rail alignment, and steel strength characteristics match the precise specifications of the shuttle machinery. Precision engineering is critical; even a deflection variance of a few millimeters over a 50-meter channel can cause shuttle navigation faults or operational stalls.
Ningbo Xinyi Metal Products Co., Ltd. operates at the intersection of automation integration and structural engineering. Our R&D center, hosting 28 experienced engineers, develops highly customized radio shuttle racks using premium raw materials and rigorous FEA (Finite Element Analysis) simulating seismic, static, and dynamic stress profiles.
Driven by strong research and development capabilities, our engineering center specializes in custom structural design, seismic analysis, and automated storage and retrieval systems (AS/RS). We offer extensive OEM/ODM customization options, including custom load capacities, dimensions, powder-coating finishes, and modular accessory integrations. Last year alone, our R&D team successfully launched 185 new products and customized configurations to meet evolving market demands.
| Parameter / Component | Standard Specifications | Custom OEM Options |
|---|---|---|
| Structural Steel Grade | Q235B / Q355B structural carbon steel | High-strength alloy options for specialized applications |
| Load Capacity per Pallet | 500 kg to 1,500 kg UDL (Uniformly Distributed Load) | Heavy-duty modifications exceeding 2,000 kg |
| Rail Guide Profile Design | Standard roll-formed integrated profiles (3.0mm thickness) | Custom rail spacing matching all global shuttle car wheels |
| Surface Coating Systems | Electrostatic epoxy powder coating, 60–80 microns | Hot-dip galvanized finishes for cold storage (-30°C) |
| Seismic Compliance | Standard seismic design protocols | Custom engineering complying with RMI, FEM, and AS4084 |
Backing our operational strength is a robust supply chain network of over 850 trusted partners providing premium steel materials, eco-friendly surface coatings, and specialized hardware components. Our modern factory processes are documented step-by-step to assure traceablity and reliability:
Understanding regional procurement specifications is a core component of our global outreach. Warehousing requirements differ dramatically by region:
By operating custom tooling and utilizing modern manufacturing lines (including our automatic bending and robotic welding setups), Ningbo Xinyi is uniquely suited to deliver tailored solutions for every regional regulatory frame. Our logistics partnerships facilitate smooth bulk delivery to key shipping corridors globally.
The future of logistics is rooted in total system automation. As a leading manufacturer, Ningbo Xinyi is actively integrating our structural designs with the next wave of Smart Logistics. Our R&D focus is centered on:
1. Integration with AGVs and AMRs: Developing customized racking entry-points to allow seamless handover from autonomous mobile robots to internal radio shuttle channels.
2. Next-Gen 3D Shuttle Support: Transitioning our design layouts from classic single-axis shuttles to multidirectional 3D shuttle platforms that change both channels and vertical levels, optimizing volume utilization.
3. Embedded Sensor Channels: Fabricating dedicated diagnostic brackets within rails to fit real-time stress sensors, feeding telemetry data directly to WMS (Warehouse Management Systems) to flag overloading risks.
Our processes—from raw sheet testing to electrostatic powder coating—are strictly audited under global ISO standards.
Structural layouts engineered in accordance with European FEM codes, US RMI provisions, and Australian AS4084 requirements.
Providing full custom clearing assistance, comprehensive structural drawings, and remote video installation guidance.
Yes, that is a core strength of our OEM service. As a custom factory, we match the internal track width, structural wheel profile, and sensor bracket alignment of our guide rails to your designated shuttle car brand (e.g., Jungheinrich, Stow, Toyota, or custom brands).
For temperatures drops below -20°C (down to -30°C), we recommend hot-dip galvanized steel components. This prevents micro-cracking and guarantees superior rust resistance compared to standard powder coatings under constant condensation cycles.
For large-scale customized installations, drawing approvals and structural calculations take 7–14 days. Once finalized, production ranges from 30 to 45 days depending on the volume, followed by seaworthy container packaging and export dispatch.
Our factory implements automated welding rigs coupled with ultrasonic weld-quality screening checks. Over 45 QA inspectors perform random load tests to ensure structural joins meet strict tensile fatigue standards before components exit the warehouse.
Explore additional structural shelving configurations and logistics handling equipment built to round out warehouse throughput efficiency.
Xinyi Racking